Standard GB/T5223-2002 PC Wire Induction Heating Production Line

Our factory specializes in the production of Standard GB/T5223-2002 PC Wire Induction Heating Production Line. Get quality products at competitive prices.
Request a Quote

PRODUCTS DETAILS

Basic Info.

Model NO.
Ronen
Input Voltage
380V
Heating Material
77b,82b
PC Bar Diameter
4.0~12.0mm
Application
Steel Wire Induction Heating Equipment
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Machine Type
IGBT Induction Furnace
Productivity
6000-15000tons Per Year
Feature
High Efficiency and Energy Saving
New Technology
Automatic
Tensile Strength
1670-1760MPa
Surface Type
Plane/Indented/Spiral
Price
Factory Direct Supply Price
Delivery Time
Delivery on Time, Without Delay
Operation Training
Seller and Buyer Work Site, Not Less Than 7 Days
Video Outgoing-Inspection
Provided
Transport Package
Wooden Case
Trademark
RONEN
Origin
Hebei, China
Production Capacity
60PCS/Year

Product Description

Standard GB/T5223-2002 PC Wire Induction Heating Production LineStandard GB/T5223-2002 PC Wire Induction Heating Production Line 

Paraeters

Steel material:77B,82B

Productivity calculation
 

Size(mm) Liner speed(m/min) Productivity(T/h) Working time per year(hours) Production(T/h)
4.0
Plain/Spiral  ribs/indented
150 0.887 7161 6355
4.8
Plain/Spiral  ribs/indented
150 1.278 7161 9150
5.0
Plain/Spiral  ribs/indented
150 1.386 7161 9920
6.0
Plain/Spiral  ribs/indented
120 1.598 7161 11443
7.0
Plain/Spiral  ribs/indented
120 2.174 7161 15570
8.0
Plain/Spiral  ribs/indented
90 2.133 7161 15270
9.0
Plain/Spiral  ribs/indented
70 2.096 7161 15000

 

Standard GB/T5223-2002 PC Wire Induction Heating Production Line
 Production process flow
Wire rod--Pickling--De-coiling--1200/5straight drawing-- straightening(rotating die)--Intermediate frequency tempering--
Cooling water tank--Tension device--Traction--Cutting--Take up--Packaging

Standard GB/T5223-2002 PC Wire Induction Heating Production Line

Features

Total digital control with high accuracy and long stable operating performance.

1.PLC automatic calculation and tracking; Acceleration/Deceleration power compensation function; Temperature deviation is small in Acceleration/Holding/Deceleration process.
2.Harmonic frequency and phase automatic tracking.
   Quick and complete limitation and protection of power elements. 
3.Rectifier device adopts air cooling method to reduce fault ratio.
4.Low-voltage start power tracking , Min. start voltage is down to 60VDC, reduce scrap rate caused by machine stop due to low voltage.
5.Rich and friendly interface design, monitoring and recording of device operating parameters , Pre-setting and saving parameters for multi sizes.
6.Modular and separate-design sensor, could be changed separately without welding.
7.Complete communication function,Modbus/Profibus-DP,Ethenet communication,could communicate with production line and managing system in the workshop. (option)
8.Temperature closed-loop control, improve control accuracy.(option)

Control system

The PLC control system includes main control cabinet, main operation panel and on-site operation box. All the main drive motors are of variable frequency control. The main functions of the control system:

1.Start/Stop: automatic control of each driving part and power supply. Separate driving/Linkage(back or front) driving for wire leading or dealing with wire broken.

2.Speed: Synchronous control of each part. Adopt non-contact sensor to adjust speed between drawing machines, between drawing machine and extension wheels.Traction machine adopts torque control method to keep instant tension with extension wheels.

3.Intermediate power supply(heating temperature) control:Adopts closed-loop of speed, current, voltage, power. The intermediate frequency induction furnace will automatically track and adjust heating power to match the line for acceleration, deceleration or holding. (speed match power)

4.Hydraulic length cutting (manual or automatic and direction changing.

5.Man-machine interface function: Wire speed/Operation data/Fault information/Working condition, etc.

Standard GB/T5223-2002 PC Wire Induction Heating Production Line
Standard GB/T5223-2002 PC Wire Induction Heating Production Line
Standard GB/T5223-2002 PC Wire Induction Heating Production Line



Product Catalogue

The leading technology and quality----The complete production lines

PC (Prestressed Concrete) steel bar production lines

PC (Prestressed Concrete) steel wire production lines

PC (Prestressed Concrete) Strand wire production line

Spring steel wire quenching and tempering production line

High Ductility Cold rolled ribbed steel bar production line


Standard GB/T5223-2002 PC Wire Induction Heating Production Line
Standard GB/T5223-2002 PC Wire Induction Heating Production Line

Standard GB/T5223-2002 PC Wire Induction Heating Production Line

Not only the Good Machine, but also the Most Attentive Service
If any doubt,feel free to contact us with no doubt!
RONEN always here for you!!

 

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours