Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire

Introducing our latest product, the Chinese Zhixuan New Generation Upgrade Welding Wire Drawing Machine. With CE and ISO certification, and a servo motor invented for stainless steel welding wire. As a factory, we prioritize quality and excellence.
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PRODUCTS DETAILS

Basic Info.

Model NO.
LZ Straight-Line Metal Drawing Machine
Max.Inlet Wire Dia.
14mm
Block Dia.
900mm
Max. Number of Block
14
Certification
REACH, RoHS, ISO
Condition
New
Block Diameter
900mm
Maximum Numb
14
Maximum Tensile Strength of Inlet Wire
1350MPa
Maximum Diameter of Inlet Wire
14mm
Minimum Diameter of Outlet Wire
2mm
Maximum Drawing Speed
10m/S
Motor Power
75-110kw
Transport Package
Container Shipment
Specification
100x3x1.5m
Trademark
Zhixuan
Origin
Jiangsu China
HS Code
846310
Production Capacity
30000t/Year

Product Description

Product Introduction



ZHIXUAN----MIG Wire integrated production line Solutions

1. Equipment introduction

The equipment is a complete set of welding wire production process integration equipment, from raw material to wire forming in the same equipment to complete, high degree of automation, the whole production line only one person operation, high efficiency and energy saving, international leading, is a new generation of innovative products

2. Technological process

Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire

3. Display of equipment products

Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire


4. Design Parameters A
Item Parameter Mark
Drawing machine type FSSJ1000A+ZQW1/560+
ZQ5/560+7/450+SG800
 
Drawing block NO. 13 1 SET
material High carbon  
Inlet wire dia. Φ6.5mm--5.5mm  
Inlet wire tensile strength ≤500MPa  
Outlet wire diameter Φ2.0-1.2mm  
Max. drawing speed 30m/s Heavy load low speed
light load high speed
Motor power 22kw Capstan 1#-13#
37kw Bobbin take up
Drawing die dimension Φ 35 mm * 44 mm  
Machine working direction Left or right inlet Operator face machine, left hand side is pay off stand, right side is take up machine side, this is left inlet machine, otherwise, it is right inlet machine;
Machine color Machine main: gray RAL7024;
Cover: gray RAL7035; Rotating parts: Red RAL3000
 
Productivity
 
Productivity each line: 4000 tons per year
 
Inlet /6.5/5.5mm, output 1.2 mm,
working time: 20 hours per day, 300 days per year


4. Design Pameters B
Item Parameter Mark
Drawing machine type FSSJ1000A+ZQW1/560+
ZQ5/560+9/450+SG800
 
Drawing block NO. 15  
material High carbon  

Inlet wire dia.
Φ5.5/6.5mm  

Inlet wire tensile strength
≤500MPa  

Outlet wire diameter
Φ1.2-1.0-0.8mm  

Max. drawing speed
30m/s Heavy load low speed
light load high speed
Motor power 22kw Capstan 1#-15#
37kw Bobbin take up
Drawing die dimension Φ 35 mm * 44 mm  
Machine working direction Left or right inlet Operator face machine, left hand side is pay off stand, right side is take up machine side,this is left inlet machine, otherwise, it is right inlet machine;
Machine color RAL7024;
Cover:RAL7035;
Roating Parts:RAL 3000
Machine main: gray RAL7024;
Cover: gray RAL7035; Rotating parts: Red RAL3000
 
Productivity
 

Productivity each line: For 1.2mm is around 4000tons; 1mm around 2500 tons;0.8mm around 1600 tons per year

Inlet 5.5mm, output 0.8 mm,
working time: 20 hours per day, 300 days per year


5. Constituent part


Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire

 
    MIG Wire integrated production line Schematic plot
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire


    6. Equipment advantages

    A) Innovated MIG Wire drawing & Copper coating line;
    B) Highly efficient straight in electrical-chemical copper coating process;
    C) With rotating pressure dies, suitable for higher speed drawing;
    D) Fully auto the confecting solution, according to the checking data fully auto to mix the liquid to certain concentration the line needed;
    E) Fully auto adding & discharging system, according to the results of analysis;
    F) Integrated descaler device and high pressure water cleaning device;
    G) Integrated pickling device and straight in electrical-chemical copper coating device;
    H) Full digit control power of pickling and coating accurately, copper layer more stable;
    I) Five times high pressure water cleaning, antirust better;
    J) Full digit control of straight in high frequency drying, get high quality products;
    K) Lubricant by oil in polishing block, with heating and cooling system for lubricant oil.

    7. Innovative technologies

    Servo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!

    7.1 Servo motor drive directly

    7.2 Servo motor connect capstan directly
    • Without gear box
    • Without transmission belt
    • Without mechanical break
    • Comprehensive energy saving 10%-20%

    7.3 Twins design
    • Two machines can be installed, operate, and maintain back to back
    • Twins take up spooler, motor is at inner side
    • Save land 50%
    • Saving infrastructure
    • Save supporting facilities
    7.4 Plug and play
    • The electrical cabinet and machine is integrated
    • The control panel is on top of electrical cabinet

    7.5 Checking temperature of bearing of motor

    • Checking the temperature of up and down bearing of motor
    • Showing the temperature on time
    • Making alarm and stop machine for over temperature

    7.6 Motor and electrical cabinet is cooled by cooling water

    • Set independent soft water tank, motor and electrical cabinet is cooled by closed cooling water circulation
    • Anti-dust electrical cabinet, no deposit, no block on pipe of cooling water for motor

    7.7 Special treatment on inner side of motor

    • Anti-water, prevention of moisture condensation
    • Preventing damage of motor due to over temperature

    7.8 Capstan

    • Adopt bongrace type, avoid drawing powder drop into water plate from gap between frame and capstan
    • Capstan is dynamic balanced

    7.9 Die Box

    • Pressure type die + rotating die+ powder stirrer
    • Pressure type die +powder stirrer
    • Forced lubricant,take enough powder on wire surface

    7.10 Dust collection system (option)

    Can take out drawing powder dropped on frame, it is also helpful for cooling wire
     

    7.11 Cooling water flow check

    Equip cooling water counter meter, check cooling water flow accurately
     

    7.12 ID register

    Equip ID register device, to run machine, operator should register first. So machine can count quantity of production according to operator
     

    7.13 Spare parts is module design:

    Standardization of components, splicing of components, easy maintain
     

    7.14 Energy conservation and environmental protection

    • Comprehensive energy saving of 10%- 20%
    • Direct drive environment is quieter
    • Seal + own dust removal system


    7.15 Internet of Things

    8. Water and electrical configuration requirements

    Power supply 380±10%,50HZ, three-phase five-wire (ground reliable grounding), power configuration and cable specifications as shown in the basic diagram 380±10%,50HZ.
    Air supply Pressure 0.5 MPa
    Cooling water Pressure ≥ 0.08mpa, water temperature ≤25ºC
    Chinese Zhixuan New Generation Upgrade Product Welding Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Stainless Steel Welding Wire

     

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